一、現代工業的(de)(de)(de)(de)(de)(de)發(fa)展(zhan)已出現越來越多的(de)(de)(de)(de)(de)(de)綜合(he)(he)型大項目(mu),要求(qiu)對從設計(ji)到生(sheng)產的(de)(de)(de)(de)(de)(de)整個(ge)過程盒全部環(huan)節所(suo)組(zu)成(cheng)(cheng)(cheng)(cheng)網絡的(de)(de)(de)(de)(de)(de)物質(zhi)流、信息(xi)(xi)流、資金流進行綜合(he)(he)控(kong)(kong)制(zhi)(zhi)(zhi),使預測分(fen)(fen)析(xi)、運行工況、設備狀(zhuang)態、能源利用、經濟(ji)效益和(he)故障處理(li)(li)都(dou)在優化(hua)(hua)、合(he)(he)理(li)(li)的(de)(de)(de)(de)(de)(de)狀(zhuang)態。在自動(dong)(dong)(dong)化(hua)(hua)技(ji)術(shu)、信息(xi)(xi)技(ji)術(shu)與(yu)(yu)各種生(sheng)產技(ji)術(shu)基(ji)礎上,由工業計(ji)算機系統(tong)(tong)(tong)將(jiang)工廠全部生(sheng)產活動(dong)(dong)(dong)所(suo)需的(de)(de)(de)(de)(de)(de)信息(xi)(xi)與(yu)(yu)各分(fen)(fen)散的(de)(de)(de)(de)(de)(de)自動(dong)(dong)(dong)化(hua)(hua)系統(tong)(tong)(tong)有機集(ji)成(cheng)(cheng)(cheng)(cheng)起來,構成(cheng)(cheng)(cheng)(cheng)一個(ge)能適應生(sheng)產環(huan)境(jing)不(bu)確定(ding)性(xing)與(yu)(yu)市場(chang)需求(qiu)多變(bian)性(xing)的(de)(de)(de)(de)(de)(de)柔性(xing)智(zhi)能生(sheng)產系統(tong)(tong)(tong),例如以離散事件為(wei)(wei)特征(zheng)的(de)(de)(de)(de)(de)(de)計(ji)算機集(ji)成(cheng)(cheng)(cheng)(cheng)制(zhi)(zhi)(zhi)造系統(tong)(tong)(tong)CIMS。如圖3所(suo)示,CIMS系統(tong)(tong)(tong)由以下幾方(fang)面組(zu)成(cheng)(cheng)(cheng)(cheng),用成(cheng)(cheng)(cheng)(cheng)熟技(ji)術(shu)及產品,促(cu)進學科(ke)交叉,從工業控(kong)(kong)制(zhi)(zhi)(zhi)作為(wei)(wei)集(ji)成(cheng)(cheng)(cheng)(cheng)自動(dong)(dong)(dong)化(hua)(hua)的(de)(de)(de)(de)(de)(de)基(ji)礎必(bi)須考慮(lv)(lv)到集(ji)成(cheng)(cheng)(cheng)(cheng)的(de)(de)(de)(de)(de)(de)需求(qiu)與(yu)(yu)環(huan)境(jing),包括計(ji)算機網絡和(he)數(shu)據(ju)分(fen)(fen)系統(tong)(tong)(tong)NES和(he)DBS,技(ji)術(shu)信息(xi)(xi)分(fen)(fen)系統(tong)(tong)(tong)TIS、制(zhi)(zhi)(zhi)造自動(dong)(dong)(dong)化(hua)(hua)分(fen)(fen)系統(tong)(tong)(tong)MAS、質(zhi)量(liang)信息(xi)(xi)分(fen)(fen)系統(tong)(tong)(tong)QIS和(he)管(guan)理(li)(li)信息(xi)(xi)分(fen)(fen)系統(tong)(tong)(tong)MIS等。衡量(liang)CIMS是(shi)否達到全面優化(hua)(hua)要從及時性(xing)、高質(zhi)量(liang)、經濟(ji)性(xing)和(he)環(huan)境(jing)保護方(fang)面綜合(he)(he)考慮(lv)(lv),實現從市場(chang)分(fen)(fen)析(xi)、產品設計(ji)、生(sheng)產制(zhi)(zhi)(zhi)造到售后(hou)服務的(de)(de)(de)(de)(de)(de)控(kong)(kong)制(zhi)(zhi)(zhi)與(yu)(yu)管(guan)理(li)(li)的(de)(de)(de)(de)(de)(de)集(ji)成(cheng)(cheng)(cheng)(cheng)。
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二、集成控制技術在橡機行業的應用
橡膠機械行業生產過程的集成控制還有很大的提升空間,例如,在換料或卸胎的過程中,使用AGV小車進行自動物流供應,使得生產過程集成化更高。“智能制造+工業機器人”的模式,已經成為了眾多汽車品牌商全面提升公司智能制造水平的有效手段。AGV在汽車的整車制造四大工藝,即沖壓、焊裝、涂裝、總裝的生產過程中發揮著越來越重要的角色。
三、集成控制技術的關鍵
工(gong)業集成(cheng)(cheng)(cheng)控(kong)制系(xi)(xi)統(tong)(tong)將不(bu)僅僅實現(xian)控(kong)制功能(neng),而必(bi)(bi)須(xu)考(kao)慮與設計(ji)、管理決策(ce)等(deng)系(xi)(xi)統(tong)(tong)的(de)(de)(de)互聯(lian),實現(xian)信息的(de)(de)(de)雙向共享(xiang)和自動化(hua)系(xi)(xi)統(tong)(tong)的(de)(de)(de)集成(cheng)(cheng)(cheng)。在(zai)系(xi)(xi)統(tong)(tong)集成(cheng)(cheng)(cheng)中,人(ren)(ren)的(de)(de)(de)因素必(bi)(bi)須(xu)要受到(dao)足(zu)夠重視,成(cheng)(cheng)(cheng)功的(de)(de)(de)系(xi)(xi)統(tong)(tong)集成(cheng)(cheng)(cheng)往(wang)往(wang)是(shi)(shi)經營、技術與人(ren)(ren)的(de)(de)(de)集成(cheng)(cheng)(cheng),在(zai)自動化(hua)與工(gong)控(kong)系(xi)(xi)統(tong)(tong)中,如(ru)何(he)促進(jin)人(ren)(ren)機協作(zuo)、協調與協同,使人(ren)(ren)的(de)(de)(de)創新性能(neng)更好發(fa)(fa)揮是(shi)(shi)人(ren)(ren)們關注(zhu)的(de)(de)(de)一個問(wen)題(ti)。要在(zai)生產中發(fa)(fa)揮人(ren)(ren)的(de)(de)(de)優勢作(zuo)用,更要使工(gong)控(kong)系(xi)(xi)統(tong)(tong)便(bian)于集成(cheng)(cheng)(cheng),以(yi)系(xi)(xi)統(tong)(tong)集成(cheng)(cheng)(cheng)促進(jin)工(gong)控(kong)系(xi)(xi)統(tong)(tong)的(de)(de)(de)發(fa)(fa)展(zhan)。